Top Screw Conveyor Manufacturers in Bangalore | Precision Turnkey
Precision Turnkey Projects is leading Screw Conveyor Manufacturers in Bangalore, Suppliers and Traders in Bangalore. Our products are high quality and efficient screw conveyors that help in ensuring smooth and continuous flow of materials in all industries. Our specialty is to produce high-performance screw conveyor systems that are durable, highly engineered, and provide excellent output, material waste, and maintain smooth running of industrial functions through constant and reliable performance. A Screw Conveyor is a necessary machine to safely and efficiently move bulk materials horizontally, inclined, or vertically.
A Screw Conveyor is a machine that is utilized to transfer bulk materials by means of a rotating helical screw blade in a tube or trough. It is very common in industries in the management of powders, granules and semi-solid materials. Screw conveyors are characterized by easy design, less maintenance and continuous transportation of the materials that is reliable. These Industrial Screw Conveyors are widely preferred for heavy-duty and continuous operational requirements.
Types of Screw Conveyor
As Screw Conveyor Manufacturers in Bangalore, we provide following types of conveyors.
Vertical Screw Conveyors: They are small machines that are involved in moving the materials upwards in a higher position. They are compact solutions applicable in cases where there is the need to have efficient upward transfer.
Horizontal Screw Conveyors: The most widely used type of conveyor is the Horizontal Screw Conveyor that is used to transport bulk materials within a short to medium distance. They provide smooth and continuous flow of materials and are suitable to general industrial use.
Inclined Screw Conveyors: These are made to transport materials on an upward inclination at a given angle in situations where there is no ample space on the floor. Inclined Screw Conveyors offer effective lift off as well as controlled material management.
Shaftless Screw Conveyors: They have the advantage of a spiral without a central shaft that enables easy handling of sticky, stringy, or irregular materials. They decrease plugging and are suited to difficult bulk materials.
Flexible Screw Conveyor: They utilize an endless rotating spiral within a flexible tube so as to transport materials along complicated paths. They are very versatile and can be used in a wide range of plant layout.
Live Bottom / Screw Feeders: These are commonly twin screwed and they control and maintain a constant discharge of material in the bin or silo. They assist in the regulation of the flow and avoidance of bridging problems.
Tubular / Pipe Screw Conveyors: The Screw Conveyors are tubular and the screw is confined by a sealed pipe and therefore is applicable in dust free and sanitary applications. Tubular Screw Conveyor is normally applicable in inclined and vertical conveying.
U-Trough Screw Conveyors: These are very common because they are easy to design and maintain. They enable easy cleaning and inspection and also guarantee good transport of material.
Technical Specifications of Screw Conveyor
As Screw Conveyor Suppliers in Bangalore, we have added here sheet of technical specifications for these conveyors.
Parameter
Technical Data
Capacity
Up to 50+ TPH (rated in TPH or m³/h)
Screw Diameter
160 mm – 600 mm
Length
Up to 40 meters (customizable)
Operating Speed
20 – 60 RPM
Motor Power
Few kW up to approx. 9.3 kW (for 600 mm dia., varies by load)
Filling Rate
15% – 45% (up to 80% for specific applications)
Inclination
Horizontal or 20° – 30° incline
Construction Material
Mild Steel (MS), Stainless Steel (SS304/SS316L)
Radial Clearance
1.5 – 3 × particle size
Types
U-Trough, Tubular (Pipe), Shaftless
Standard Models
LS (Tubular), GX (U-Trough)
Components
Screw, Drive Unit, Trough/Pipe, Bearings, Seals, Inlet & Outlet Sections
For hygienic applications, we also manufacture Stainless Steel Screw Conveyor systems suitable for food and pharmaceutical industries.
Features or Benefits of Screw Conveyor
As one of the leading Screw Conveyor Traders in Bangalore, our products are versatile space-efficient in nature.
Compact & Space-Efficient Design: The screw conveyor is compact in size on the floor and it is easy to fit in tight or complicated plant design.
Multiple Inlet & Discharge Options: It enables flexible loading and offloading in various locations along the length of the conveyor in order to optimize the process flow.
Versatile Material Handling: The screw conveyor is very effective in abrasive, cohesive, free, and sluggish materials besides allowing mixing or breaking lumps during conveying.
Fully Enclosed Construction: It is enclosed, which means that spillage is prevented, the dust is minimized and materials are not contaminated, which makes it applicable in dangerous or sensitive uses.
Accurate & Controlled Feeding: The system has controlled accuracy in the metering of materials and also controls the flow with accuracy to guarantee efficient operational performance.
Applications of Screw Conveyor
As Screw Conveyor Suppliers in Bangalore, our products are commonly used in following industries.
Chemical & Mining Industry: The system like Cement Screw Conveyor successfully transfers such materials as cement, pigments, dyes, gravel and mineral ore, even in harsh and demanding conditions.
Waste Management & Recycling: The screw conveyor can be used to transport wet, sticky and dry waste, ash, and sludge with controlled discharge and minimal spillage.
Agriculture Industry: Screw conveyor can be used to transport grains, animal feed, seeds, and fertilizers effectively and with a sustained flow and minimum loss of material.
Food Processing Industry: It provides clean and dust-free handling of food powder including flour, sugar, spices and cereals in closed conveying systems.
Power and Pharmaceutical Industry: As Screw Conveyor Manufacturers in Bangalore our conveyors are applicable in safe coal and ash conveying in power generation plants, and allow the transfer of powders and granules in pharmaceutical operations without any contamination.
Precision Turnkey Projects is one of the prominent Screw Conveyor Manufacturers in Bangalore, Suppliers and Traders in Bangalore. We satisfy specific operational requirements with precision with advanced engineering, robust construction, and individual configurations. We provide premium performance Screw Conveyor solutions that are aimed at providing efficient, reliable, and controlled material handling in a variety of industries. Our screw conveyors are a reliable solution to continuous and efficient bulk material transportation systems because we concentrate on the quality, safety, and the long-term performance of our screw conveyors. Get in touch with us to have more information.
FAQ’s
It works through a rotating screw blade of helical type in a trough or pipe which moves material forward. The rotation propels the material at the conveyor length.
A screw conveyor is employed to dislodge bulk materials like powders, granules, and small lumps at one side to another. It provides stable, uninterrupted and effective material management.
Depending on the design, screw conveyors are capable of handling powders, grains, cement, chemicals, food products, ash and even sticky or abrasive materials.